Back to Consule Solutions
Consule Solutions
Project2Prod by Consule Solutions

Project-Based Manufacturing, Reimagined

Project2Prod gives manufacturers complete visibility and control over project costs, schedules, and time tracking — all inside NetSuite.

Key Features

🛠

Auto Project Tasks

Automatically creates project tasks from Work Orders and operations with full hierarchy.

📅

MFG Scheduling

Gantt-based scheduling with capacity planning, dependency tracking, and delay propagation.

💰

Cost Tracking

Planned vs. actual cost visibility with labor, machine, and overhead breakdowns.

Time Entry Automation

Auto-creates time entries from shop floor completions linked to project tasks.

📌

Project Segmentation

Auto-assigns project segments across Sales Orders, Purchase Orders, and Work Orders.

Orchestrator

Intelligent automation engine with monitoring, recovery, and notifications.

Project2Prod is the only NetSuite-native solution that bridges manufacturing operations with project management. Built for manufacturers who need to track project-level costs, schedules, and time entries across multiple Work Orders — without leaving NetSuite.


Why Project2Prod

The Problem

Manufacturers using NetSuite's Advanced Manufacturing module have no native way to track project-level costs, scheduling, and time entries across multiple Work Orders. Finance teams lack visibility into planned vs. actual costs, and project managers can't see manufacturing progress on their dashboards.

The Solution

Project2Prod bridges the gap between NetSuite's Manufacturing and Project Management modules. When a Work Order is created with a project assigned, Project2Prod automatically creates a full hierarchy of project tasks, populates planned costs, synchronizes dates, rolls up actuals, and generates time entries — all without any manual intervention.


Key Differentiators

100% NetSuite Native

No external software, no connectors, no middleware. Your data stays in one system and updates in real time.

Fully Automated

Zero manual entry required. Event-driven processing means data syncs as your team works.

Bi-Directional Sync

Dates, costs, and hours flow both ways between manufacturing and project management with intelligent dependency propagation.


The Project2Prod Difference

What You Get

8 integrated modules covering project task automation, cost tracking, scheduling, time entries, segmentation, completions tracking, integrity validation, and orchestration — all deployed in 2–4 weeks.

Why Project2Prod

What Project2Prod does, how it works, and why it's different.

The Problem

Manufacturers using NetSuite's Advanced Manufacturing module have no native way to track project-level costs, scheduling, and time entries across multiple Work Orders within a single project. Finance teams lack visibility into planned vs. actual costs at the operation level, and project managers can't see manufacturing progress on their project dashboards.

The Project2Prod Solution

Project2Prod bridges the gap between NetSuite's Manufacturing module and its Project Management module. When a Work Order is created with a project assigned, Project2Prod automatically creates a full hierarchy of project tasks — one per Work Order, and one per manufacturing operation. Planned costs from routing cost details flow into project budgets. Actual costs and hours roll up from shop floor completions. Dates stay synchronized with dependency propagation. Time entries are auto-created for project billing and resource tracking.


Key Differentiators

Zero-Integration Architecture

Project2Prod lives entirely inside NetSuite. No external software, no connectors, no middleware. Your data stays in one system and updates in real time.

Bi-Directional Synchronization

Dates, costs, and hours flow both ways — from manufacturing operations into project tasks, and project schedule changes propagate through the dependency chain. Finish-to-Start dependency rules are respected with intelligent delay propagation.

Idempotent & Safe

Every automation is designed to be safely re-run. Summary searches always produce the same aggregated totals, updates overwrite rather than increment, and a manual override flag ensures hand-edited values are never overwritten.

Full Cost Visibility

Labor run costs, labor setup costs, machine costs, and overhead are all broken out at the operation level. Compare planned costs from routing cost details against actual costs from shop floor completions — all on a single project task record.

How It Works

How Project2Prod connects Manufacturing and Project Management inside NetSuite — automatically.

Project Task Hierarchy

When a Work Order is linked to a project, Project2Prod automatically builds a structured hierarchy of project tasks that mirrors your manufacturing operations:

Project (Job) └── Work Order #WO976 — FG-WO-FLOOR-7IN │ └── OP10 — Cutting │ └── OP20 — Final Assembly └── Work Order #WO977 — FG-WO-TREAD-48IN │ └── OP10 — Cutting │ └── OP20 — Milling │ └── OP30 — Final Assembly └── Work Order #WO978 — FG-WO-TREAD-48IN └── OP10 — Milling └── OP20 — Final Assembly

Automated Pipeline

Project2Prod runs a 5-step pipeline that keeps your project data perfectly synchronized with manufacturing — no manual intervention needed:

1. Create Project Tasks → One per Work Order + one per operation 2. Calculate Planned Costs → From manufacturing routing cost details 3. Synchronize Dates → With dependency-aware delay propagation 4. Roll Up Actual Costs → From shop floor completions 5. Generate Time Entries → For project billing & resource tracking

Real-Time Event Processing

In addition to scheduled batch processing, Project2Prod reacts to events in real time as your team works in NetSuite:

When This HappensProject2Prod Automatically
A Work Order is created with a projectCreates the full project task hierarchy and populates planned costs
A Sales Order is saved with a projectAssigns the project segment to all line items for financial reporting
A Purchase Order is created from an SOInherits the project segment from the Sales Order
A Work Order completion is recordedCaptures the employee, rolls up actual costs, and creates time entries
An operation's schedule changesPropagates the date shift through all dependent tasks

Data That Flows Into Projects

Every project task created by Project2Prod carries a rich set of manufacturing data — giving project managers and finance teams full visibility without leaving the project record:

Data PointSourceUpdates
Linked Work OrderWork Order recordSet at creation
Linked OperationManufacturing Operation TaskSet at creation
Planned Labor & Machine CostsRouting cost detailRecalculated when routing changes
Actual Labor & Machine CostsShop floor completionsRolled up after each completion
Actual Hours (Labor, Machine, Setup)Operation completionsRolled up after each completion
Start & End DatesOperation Task scheduleSynchronized continuously
Completion EmployeeUser who recorded completionCaptured at completion

Auto Project Tasks

Automatically creates a complete project task hierarchy from manufacturing Work Orders and Operations.

How It Works

When a Work Order is created or edited with a project assigned, Project2Prod automatically creates two levels of project tasks. First, a WO-level project task is created as a direct child of the project. Then, operation-level project tasks are created beneath it — one for each manufacturing operation (Cutting, Milling, Final Assembly, etc.).

Before Project2Prod: Project managers manually create tasks for each manufacturing step, then spend hours keeping them updated. Cost and schedule data lives in manufacturing — invisible to project dashboards.

After Project2Prod: Tasks auto-create with the full operation hierarchy. Planned work, dates, and costs populate automatically. Project managers get instant visibility without any manual data entry.

Assigning a project to a Work Order
Step 1 — Assign a project to a Work Order. The Projects (WO) field links the WO to the project.
Auto-created project tasks
Step 2 — Project tasks are auto-created for each Work Order and its operations (Cutting, Milling, Final Assembly), with planned work and dates populated.

Key Behaviors

Duplicate Prevention

Before creating a project task, the script checks if one already exists for the Work Order + Operation combination. This ensures safe re-runs and prevents duplicates when editing Work Orders.

Batch & Real-Time Modes

Project2Prod supports both targeted execution (processing a specific Work Order immediately when saved) and batch mode (processing all Work Orders with projects on a schedule). You get the best of both worlds — instant updates during the day and comprehensive reconciliation overnight.

Project Segmentation

Automatically creates and assigns project segments across Sales Orders, Purchase Orders, and Work Orders for unified financial reporting.

How It Works

Project2Prod uses a custom project segment to tag every transaction line with the associated project. When a Sales Order, Purchase Order, or Work Order is saved, Project2Prod reads the project from the header and automatically sets the segment on all lines — including item lines and expense lines. If the segment record doesn't exist yet, it's created on the fly.

Auto project segmentation on Work Order items
The COS Projects column is auto-populated on all item lines, linking every material cost to the project for financial reporting.

Transaction Coverage

TransactionSegment SourceWhen It Runs
Sales OrderProject from SO headerOn create, edit, or copy
Purchase OrderInherited from linked Sales OrderOn create, edit, or copy
Work OrderProject from WO headerOn create, edit, or copy

Result: Finance teams can run P&L by project segment across the entire order-to-cash and procure-to-pay cycle without any manual tagging.

MFG Scheduling

Gantt-based visual scheduling with capacity planning, dependency tracking, and project-filtered views.

Work Order Gantt View

Project2Prod synchronizes manufacturing dates into project tasks, enabling a Gantt view that shows all Work Orders for a project on a single timeline. Filter by project, status, location, work center, or assembly item. See delays highlighted in red, and drag work orders to reschedule.

Project-based manufacturing scheduling Gantt view
Gantt view showing all Work Orders for selected projects, with status colors, delay indicators, and the ability to filter by work center and location.

Work Center Capacity View

The capacity planning view shows work center utilization over time. Color-coded bars indicate load levels — green for under 80%, yellow for 80–100%, and red for over 100%. This gives production planners the ability to balance workloads across work centers and avoid bottlenecks.

Work Center capacity view
Work Center capacity view showing load distribution and utilization percentages across the planning horizon.

Date Synchronization

Project2Prod continuously synchronizes manufacturing dates with project tasks. When an operation's schedule shifts, the change propagates through Finish-to-Start dependencies — successor tasks are pushed forward, but never pulled earlier than their predecessors allow. This ensures your project schedules always reflect manufacturing reality.

Cost Tracking

Full visibility into planned vs. actual costs with labor, machine, and overhead breakdowns at every operation.

Planned Costs

When project tasks are created, Project2Prod reads the cost detail from each manufacturing operation's routing. It calculates planned labor costs (run rate × planned hours), planned machine costs, and setup costs — all stored directly on the project task. If the routing changes, Project2Prod detects the update and recalculates automatically.

Actual Costs

As operations complete on the shop floor, Project2Prod aggregates actual hours and calculates costs using the same routing rates applied to actual hours instead of planned. Labor, machine, setup, and overhead costs are all broken out separately — giving you a detailed cost variance at every operation.

Planned vs actual cost visibility
Project Task detail showing planned labor cost ($780.00), actual labor cost ($1.56), actual hours, machine costs, and the routing change checksum for detecting cost detail changes.

Cost Calculation Logic

Cost TypePlanned CalculationActual Calculation
Labor Runrunrate × planned labor hoursrunrate × actual labor hours
Labor Setupfixedrate or (runrate × planned setup)fixedrate or (runrate × actual setup)
Machine Runrunrate × planned machine hoursrunrate × actual machine hours
Machine Setupfixedrate or (runrate × planned setup)fixedrate or (runrate × actual setup)
OverheadAdded to respective categoryAdded to respective category
Manual Override Protection: If you check the "Cost Manually Edited" flag on any project task, Project2Prod will skip that record during automated cost calculations — ensuring your hand-tuned values are never overwritten.

Time Entry Automation

Automatically creates Time Entry (timebill) records from shop floor completions, linked to the correct project and task.

How It Works

When a Work Order completion captures actual labor hours and the employee who performed the work, Project2Prod automatically creates a Time Entry record. This time entry is linked to the project, the project task, and the employee — making it immediately available for project billing, resource utilization reports, and payroll integration.

Auto-created time entries
Time Tracking record showing auto-created entries for each project task operation (Milling, Final Assembly) with hours pulled from shop floor completions.

Duplicate Prevention

Project2Prod tracks which project tasks have already had time entries generated. If the process runs again, it will not create duplicate entries — ensuring clean, accurate time data every time.

Result: Project managers see accurate time data without employees needing to manually log time against project tasks. The shop floor completion IS the timesheet.

WO Completions

Tracks Work Order completions with automatic employee capture and project linkage.

How It Works

When a Work Order completion is recorded in NetSuite, Project2Prod springs into action. It captures the employee who performed the work and stores it on the linked project task. It then triggers the cost rollup and time entry creation processes — ensuring your project data is always up to date within moments of a shop floor completion.

Work Order completion tracking
Work Order Completion record showing operation details, quantities, and the Projects (WO) field linking it back to the project.

Data Captured

FieldSourceStored On
Completion EmployeeCurrent user at time of completionProject Task
Actual Setup HoursOperation Task completionProject Task
Actual Labor HoursOperation Task completionProject Task
Actual Machine HoursOperation Task completionProject Task
Completed QuantityAssembly Build recordProject Task

Integrity Validation

Automated health checks for the entire Project ↔ Work Order ↔ Operation Task ↔ Project Task linkage chain.

Validation Checks

Project2Prod runs scheduled health checks to detect and optionally fix data quality issues across your entire manufacturing-to-project linkage:

CheckIssue DetectedAuto-Fix Action
Orphan Work OrdersWO has project but no project taskTrigger project task creation
Orphan OperationsOperation Task has no project task (when WO has project)Queue for project task creation
Broken WO LinksProject Task points to inactive/deleted WOFlag for review or deactivate
Broken Op LinksProject Task points to inactive/deleted OperationFlag for review or deactivate
Date MismatchesProject Task dates differ from source by > 3 daysSync dates from source

Safety Controls

Dry-Run Mode

Auto-fix is disabled by default. In dry-run mode, the script logs everything it would fix without making any changes. Enable auto-fix via script parameter only after reviewing the dry-run report.

Fix Limits

A maximum of 100 fixes per run prevents runaway corrections. All fixes are logged with before/after values for full auditability.

Orchestrator

An intelligent automation engine that keeps your project data perfectly synchronized with manufacturing — with built-in monitoring, recovery, and notifications.

Processing Pipeline

The orchestrator runs a 5-step pipeline in the correct dependency order, ensuring each step completes before the next begins:

StepProcessWhat It Does
1Create Project TasksBuilds the full project task hierarchy from Work Orders and operations
2Calculate Planned CostsReads routing cost details and populates planned labor & machine costs
3Synchronize DatesAligns project task dates with manufacturing schedules and propagates delays
4Roll Up Actual CostsAggregates actual hours and costs from shop floor completions
5Generate Time EntriesCreates time records for project billing and resource tracking

Execution Modes

FULL_CHAIN (Default)

Runs all 5 scripts in sequence. Use for daily/nightly batch processing.

SINGLE_SCRIPT

Runs only the specified script. Use for targeted execution when you need to re-run a specific step.

FROM_SCRIPT

Runs from the specified script to the end of the chain. Use to resume processing after a failure without re-running completed steps.

Monitoring & Recovery

The orchestrator tracks each step's progress and generates a detailed execution report. If a critical step fails, the pipeline pauses automatically so nothing proceeds with incomplete data. Email notifications are sent to your designated administrator with the full status report — including what succeeded, what failed, and how long each step took. You'll never wonder whether your project data is up to date.

Roadmap

What's built, what's coming, and what's on the horizon.

Delivered v1.0

Auto Project Task Creation

WO-level and operation-level project tasks with full hierarchy and duplicate prevention.

Project Segmentation

Auto segment assignment across SO, PO, and WO transactions.

Planned & Actual Cost Tracking

Full cost breakdown (labor, machine, setup, overhead) with planned vs. actual comparison.

Date Synchronization

Finish-to-Start dependency propagation with delay tracking.

Time Entry Automation

Auto timebill creation from shop floor completions.

Orchestrator & Integrity Validation

Script chain management, monitoring, and automated health checks.

Coming Soon v1.1

Project Dashboard Portlet

Real-time summary of project health — on-time %, budget utilization, and cost variance at a glance.

Planned v2.0

Earned Value Management (EVM)

CPI, SPI, EAC, and ETC calculations based on manufacturing progress.

FAQ

Frequently asked questions about Project2Prod.

Does Project2Prod require any external software?

No. Project2Prod is 100% native to NetSuite. There are no external applications, middleware, or connectors to install or maintain. Everything runs inside your existing NetSuite environment.

What happens if I edit a project task's costs manually?

Check the "Cost Manually Edited" checkbox on the project task. This tells Project2Prod to skip that record during automated cost calculations, ensuring your hand-tuned values are preserved.

Can I run the scripts on-demand instead of on a schedule?

Yes. The orchestrator supports three execution modes: FULL_CHAIN (all scripts), SINGLE_SCRIPT (one specific script), and FROM_SCRIPT (resume from a specific point). You can trigger any of these on-demand.

What happens if a script fails mid-run?

If a required script fails, the orchestrator stops the chain and marks remaining scripts as SKIPPED. You can use FROM_SCRIPT mode to resume from the failed step after fixing the issue. An email notification is sent with full error details.

How does Project2Prod handle multiple Work Orders per project?

Each Work Order creates its own branch in the project task hierarchy. A project can have dozens of Work Orders, each with multiple operation tasks, all visible on the same project schedule with proper dependency tracking.

Is it safe to re-run the automation?

Yes. Project2Prod is designed to be safely re-run at any time. It checks for existing records before creating new ones, overwrites cost values rather than incrementing them, and tracks which time entries have already been generated to prevent duplicates.

What NetSuite modules are required?

Project2Prod requires NetSuite Advanced Manufacturing (for Work Orders, Operations, and Routings) and NetSuite Project Management (for Projects and Project Tasks).